| JLB
Systems and Bead Making Equipment |
| JLB
PRODUCTION SYSTEM |
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Click the
button for a video
about our JLB System.
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The JLB System produces rubberized jointless bandage tape of Nylon,
Rayon, Kevlar, or steel to be used on top of the breakers for high
performance tires.
The compact, cost-effective system provides greater flexibility
when changing compounds and cord materials compared to full width
fabric topping systems.
Max. width is 40 mm. which can be split into four strands, if required,
without cutting cords. Max. Line speed is 70 M/min. Suitable for
up to 8,000 tires per day.
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NON-GRIP BEAD WINDING LINE |
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Click the button
for a video about our Non-Grip Bead Winding Line.
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Nakata can manufacture a complete non-grip bead winding line consisting
of:
- Let off stand
- Wire pre-heater
- Rubber extruder
- Pull roll (cooling drum)
- Accumulator
- Non-grip bead winder
- Bead stacker
- Electrical control system
The equipment pulls the required number of wires from the creel
package and, after being heated, the wires are covered with rubber
by the extruder. The wires are then cooled and formed to the specified
size by a winder.
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Advantages of Nakata
Non-Grip Bead Winder
- A series of magnets secure the bead tape to the drum, ensuring
high speed production of distortion-free beads at the bead winding
start.
- Bead adhesion properties can be increased, yet still be easily
removed from the drum.
- Improved bead integrity, giving improved uniformity.
- Can eliminate bead wrapping due to no clamp distortion and increased
tackiness.
- Improved safety in handling.
- Allows dual winding of different bead sizes.
- Change-over time for size - one minute.
- Provides high productivity - 2 seconds per bead (with dual winder).
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SINGLE WIRE BEAD LINE |
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Click the button
for a video about our Single Wire Bead Line.
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Nakata can manufacture a complete single wire bead line consisting
of:
- Let off stand
- Wire pre-heater
- Rubber extruder
- Pull roll (cooling drum)
- Accumulator
- Single wire bead winder
- Bead take off unit
- Electrical control system
This equipment is designed for forming hexagonal or square bead
wires for passenger, truck and bus tires. It can produce regular
hexagonal beads and hexagonal beads with a 15Ü taper.
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Advantages of Nakata
Single Wire Bead Line
- Much stronger bead (burst strength) eliminates the weak hinge
point of a traditional taped base.
- Eliminates the need for wrapping the wire start and finish.
- All operations are automatic once the control panel is set up.
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